{"id":17243065,"date":"2025-07-14T14:51:24","date_gmt":"2025-07-14T12:51:24","guid":{"rendered":"https:\/\/felss.com\/aerospace\/"},"modified":"2025-12-05T12:48:26","modified_gmt":"2025-12-05T11:48:26","slug":"aviation","status":"publish","type":"page","link":"https:\/\/felss.com\/en\/aviation\/","title":{"rendered":"Aviation"},"content":{"rendered":"
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Aviation<\/h1>\n<\/p><\/div>\n<\/p><\/div>\n
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In aviation, every gram, every component, and every process counts. The requirements are demanding: low weight, high durability, absolute precision, and complete documentation. We support the aviation industry in mastering this balancing act: safely, efficiently, and cost-effectively.<\/p>\n

With our forming technologies, we manufacture high-strength components from aluminum, titanium, and stainless steel \u2013 efficiently, consistently, and precisely tailored to requirements. From structural connections to drive components: our solutions take flight with you.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

\n\t\t\t\t\tContact our experts<\/a>\n\t\t\t\t<\/div>\n<\/p><\/div>\n
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\n\t\t\t\t\t\"With\n\t\t\t\t<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n
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Challenges in aviation<\/span>
\u2013 Felss solutions
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Lightweight design in aviation is not a goal but a necessity. At the same time, the requirements for component strength, consistency, and traceability are increasing, especially in safety-critical areas. The wide range of materials used, such as aluminum, titanium, and stainless steel, also presents unique challenges for manufacturing processes.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Felss provides solutions precisely aligned<\/span>
with these challenges<\/h3>\n<\/p><\/div>\n<\/p><\/div>\n
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With Felss, you gain a partner who understands industry trends and provides tailored solutions that are reliable, flexible, and future-oriented.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\t\t\t\t\t\"Modern\n\t\t\t\t\t\t\t<\/div>\n
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Lightweight design with high-strength materials
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Our forming technologies enable weight-optimized geometries while ensuring high structural strength.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\t\t\t\t\t\"Felss\n\t\t\t\t\t\t\t<\/div>\n
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\n\t\t\t\t\t\t\t\t\t\t<\/font>High process reliability
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We manufacture with consistency, full documentation, and stable processes. Aligned with the requirements of certified supply chains.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\t\t\t\t\t\t\t<\/font>Expertise in demanding materials
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Whether aluminum, titanium, or stainless steel, our processes are precisely tailored to the specific properties of each material.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\t\t\t\t\t\"High-precision,\n\t\t\t\t\t\t\t<\/div>\n
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\n\t\t\t\t\t\t\t\t\t\t<\/font>Cost-efficient solutions even for small batch sizes
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We provide efficient production with a high degree of automation, even for complex parts or low-volume series.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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\n\t\t\t\t\t\"High-strength,\n\t\t\t\t<\/div>\n<\/p><\/div>\n
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Felss solutions for the aviation industry<\/span><\/h2>\n<\/p><\/div>\n<\/p><\/div>\n
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In aviation, precision and weight savings are critical. Felss forming solutions enable the production of components that are both lightweight and high-strength, exactly where it matters most. Our components are already in use in aircraft worldwide.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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Drive systems \u2013 powerful and weight-optimized<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

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Drive components in aviation are exposed to extreme mechanical loads while meeting strict weight requirements. We manufacture precision shafts for engines and auxiliary power units (APUs) that fulfill these demands.\n\t\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

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Material efficiency<\/p>\n

Our forming processes enable thin-walled geometries with high strength.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Process reliability<\/p>\n

High dimensional accuracy and repeatability, even with demanding materials such as titanium.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Structural integrity<\/p>\n

Seamless forming technologies for maximum fatigue resistance.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\t\t\t\t\"Connecting\n\t\t\t\t\t\t<\/div>\n<\/p><\/div>\n
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Structural elements \u2013 lightweight, strong, precise\n\t\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

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In cabin construction and structural connections, strong yet lightweight solutions are essential. For example, we manufacture connecting struts for interior structures that efficiently meet structural requirements.\n\t\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

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Weight savings<\/p>\n

Components optimized for minimal mass\u2014down to the gram.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Small batch capability<\/p>\n

Even specific requirements and smaller production runs can be implemented cost-effectively.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Material versatility<\/p>\n

Whether aluminum, stainless steel, or titanium, we manufacture precisely matched to the material and its application.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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Your advantage with Felss
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Our forming technologies combine maximum precision with material efficiency and process reliability, meeting the exact needs of the aviation industry. Whether for propulsion systems or structural applications, we deliver components that are lightweight, durable, and cost-effective, even when working with demanding materials and small batch sizes.\n\t\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\t\t\t\t\"Airplane\n\t\t\t\t\t\t<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n
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Technologies that drive progress<\/span>
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Our manufacturing solutions for aviation are based on proven forming technologies that we continuously refine to meet the requirements of safety-critical applications and complex materials.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Axial forming
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Ideal for rotationally symmetric components with exact length geometry:\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

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