{"id":17928,"date":"2023-12-11T16:31:31","date_gmt":"2023-12-11T15:31:31","guid":{"rendered":"https:\/\/felss.com\/industry-4-0\/"},"modified":"2026-01-14T14:12:05","modified_gmt":"2026-01-14T13:12:05","slug":"industry-4-0","status":"publish","type":"page","link":"https:\/\/felss.com\/en\/industry-4-0\/","title":{"rendered":"Industry 4.0"},"content":{"rendered":"
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Resource efficiency for the automotive industry
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Industry 4.0 is changing work processes in industry through big data applications, intelligent processes and machine-to-machine communication. Networking, data analysis and automation provide new flexibility in production. In order to exploit potential in terms of cycle time, energy efficiency and many other areas, Felss is driving forward the connection of forming technology to Industry 4.0. At Felss we call that: e4.0.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n

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You are currently viewing a placeholder content from YouTube<\/strong>. To access the actual content, click the button below. Please note that doing so will share data with third-party providers.<\/p>\n

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Felss Digital \u2013 Rethinking Efficiency and Flexibility
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With Felss Digital, we offer solutions tailored to meet the specific demands of Industry 4.0. By combining the Felss Edge Device with our new Felss Digital Apps, we create added value for your production. Our technologies enable more efficient processes, reduced material usage and lower energy consumption\u2014crucial advantages, especially for the automotive <\/a>industry.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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From Management to Troubleshooting
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The Felss Digital Apps expand the functionalities of the Edge Device and support the optimization of complex forming processes. They offer a wide range of applications\u2014from managing and analyzing your production data to predictive maintenance and troubleshooting.
With these solutions, we not only contribute to resource efficiency but also ensure that your machine profitability reaches a new level..<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Felss Digital Applications
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With the Felss apps, the Felss Edge Device gains functionalities that create added value. They help improve the machine’s efficiency.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/path>\n\t\t\t\t\t\t<\/g>\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/feFlood>\n\t\t\t\t\t\t\t\t<\/feColorMatrix>\n\t\t\t\t\t\t\t\t<\/feOffset>\n\t\t\t\t\t\t\t\t<\/feGaussianBlur>\n\t\t\t\t\t\t\t\t<\/feComposite>\n\t\t\t\t\t\t\t\t<\/feColorMatrix>\n\t\t\t\t\t\t\t\t<\/feBlend>\n\t\t\t\t\t\t\t\t<\/feBlend>\n\t\t\t\t\t\t\t<\/filter>\n\t\t\t\t\t\t<\/defs>\n\t\t\t\t\t<\/svg><\/p>\n
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Basics
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Core functions like user management, operating status, part counts, alarm list, and data history. Data is available for further processing via the OPC-UA server.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Data Recorder
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Recording of relevant process data generated during the manufacturing of workpieces.\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Service Contacts
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Your access to the Felss service team.\n\t\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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History
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Contains production data of completed batches.\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Document Viewer
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View technical documents such as the machine manual or drawings directly.\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Setup
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Manages the configuration of tools and workpieces as well as all relevant process parameters. <\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Support
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Assistance for fast tool setup for new production batches, minimizing scrap, and preventing damage caused by incorrect settings.\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Tool Management
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Management of tools and replaceable parts, setting replacement intervals, and tracking of tool history for process improvement.\u2028\u2028\n\t\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Workpiece Management
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Manages the settings of workpieces processed on the machine.\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Process Parameters
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Direct influence on the process parameters necessary for production, such as speeds and travel paths.\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\t\t\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t<\/path>\n\t\t\t\t\t\t<\/g>\n\t\t\t\t\t\t\n\t\t\t\t\t\t\t\n\t\t\t\t\t\t\t\t<\/feFlood>\n\t\t\t\t\t\t\t\t<\/feColorMatrix>\n\t\t\t\t\t\t\t\t<\/feOffset>\n\t\t\t\t\t\t\t\t<\/feGaussianBlur>\n\t\t\t\t\t\t\t\t<\/feComposite>\n\t\t\t\t\t\t\t\t<\/feColorMatrix>\n\t\t\t\t\t\t\t\t<\/feBlend>\n\t\t\t\t\t\t\t\t<\/feBlend>\n\t\t\t\t\t\t\t<\/filter>\n\t\t\t\t\t\t<\/defs>\n\t\t\t\t\t<\/svg><\/p>\n
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Service
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Includes the following functions and support assistants.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Maintenance
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Planning and monitoring of preventive maintenance, including a machine snapshot in case of a malfunction.\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Snapshot
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A practical function for capturing and saving all relevant machine data and settings at the time of activation.\n\t\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Troubleshooting
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Step-by-step guides for quick error resolution with the option to expand the error catalog.\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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Felss Edge Device
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The Felss Edge Device is the foundation for Industry 4.0 solutions integrated into Felss machines. It also includes a unit for edge computing, provides gateway functions, and contains remote maintenance access. <\/span>\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Edge Computing
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Fast data processing directly at the machine.  <\/span>\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Remote Maintenance Access<\/h3>\n

Quick troubleshooting by experts (requires an internet connection).<\/span>\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Gateway
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Quick troubleshooting by experts (requires an internet connection).<\/span><\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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The results can be visualized locally or on decentralized computers.<\/span>\n\t\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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\n\t\t\t\tDownload here<\/a>\n\t\t\t<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n
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Functionality
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With the Edge Device, all important machine, production, process and component data is recorded and stored with high performance. The computing power enables real-time analyses, data filtering and knowledge generation directly at the data source. This significantly reduces the volume of data for transfer to IoT platforms. At the same time, a wide range of assistance systems and supporting functions are available to you in production, process monitoring and maintenance.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n

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Integration in machines
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The Edge Device from Felss can be integrated directly into our machines, both for new and used machines, as a retrofit. The edge device is installed and connected in the machine\u2019s control cabinet. Additional sensors within the machine enable communication as well as precise data acquisition and evaluation. We only use hardware and software solutions from our technology partners for connectivity. They meet the highest security standards in the processing and transmission of data.\n\t\t\t\t\t\t<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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Added value with Felss Technology<\/span><\/h2>\n

Felss stands for smart, customized solutions in cold forming. Our aim is to offer you real added value with our machines, components and services.<\/p>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n

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  • Optimized material distribution:<\/strong> achieving weight reduction without compromising strength<\/li>\n
  • Enhanced mechanical properties:<\/strong> work hardening and improved fatigue strength through cold forming<\/li>\n
  • Resource efficiency:<\/strong> near-net-shape forming minimizes material waste<\/li>\n
  • Stable and efficient production: reduced machining, fewer process steps, and shorter lead times<\/li>\n
  • High precision for complex geometries:<\/strong> achieved through synchronized machine control and advanced tooling concepts<\/li>\n
  • Customized solutions:<\/strong> in-house process development, tooling design, and machine configuration tailored to your specific requirements<\/li>\n<\/ul><\/div>\n
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    \n\t\t\t\t\t\t<\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n","protected":false},"excerpt":{"rendered":"

    Resource efficiency for the automotive industry Industry 4.0 is changing work processes in industry through big data applications, intelligent processes and machine-to-machine communication. Networking, data analysis and automation provide new flexibility in production. In order to exploit potential in terms of cycle time, energy efficiency and many other areas, Felss is driving forward the connection […]<\/p>\n","protected":false},"author":11,"featured_media":0,"parent":0,"menu_order":40,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"_et_pb_use_builder":"off","_et_pb_old_content":"

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    Resource efficiency for the automotive industry\r\n\t\t\t\t\t\t<\/h1>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t
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    Industry 4.0 is changing work processes in industry through big data applications, intelligent processes and machine-to-machine communication. Networking, data analysis and automation provide new flexibility in production. In order to exploit potential in terms of cycle time, energy efficiency and many other areas, Felss is driving forward the connection of forming technology to Industry 4.0. At Felss we call that: e4.0.\r\n\t\t\t\t\t\t<\/p>\r\n\t\t\t\t\t<\/div>\r\n\t\t\t\t<\/div>\r\n\t\t\t\t

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