Precise and economical production solutions thanks to axial forming<\/h2>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n\n\n\n\n\n\n\nGet to know the versatile and resource-efficient cold forming process in action.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n
[\/et_pb_text][dipi_button_grid flex_direction=”row” justify_content=”flex-start” _builder_version=”4.27.0″ _module_preset=”default” custom_margin=”2rem||||false|false” custom_margin_tablet=”1.5rem||||false|false” custom_margin_phone=”1rem||||false|false” custom_margin_last_edited=”on|tablet” global_module=”16878″ saved_tabs=”all” locked=”off” global_colors_info=”{}”][dipi_button_grid_child button_text=”Contact our experts” button_link=”@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjE2ODAzIn19@” _builder_version=”4.27.0″ _dynamic_attributes=”button_link” _module_preset=”dbcb715c-5172-45cc-b456-6b6165f91fc6″ global_colors_info=”{}”][\/dipi_button_grid_child][dipi_button_grid_child button_text=”+49 7232 402-0″ button_link=”tel:+4972324020″ _builder_version=”4.22.2″ _module_preset=”default” text_style_text_color=”#000000″ text_style_font_size=”16px” custom_button=”on” button_text_color=”#000000″ button_border_width=”0px” button_font=”||||||||” button_icon=”||divi||400″ button_icon_placement=”left” button_on_hover=”off” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0.5rem||0.5rem||true|true” custom_margin_phone=”0.3rem||0.1rem||false|true” custom_margin_last_edited=”on|tablet” custom_padding=”0px|0px|0px|0px|true|true” button_text_size_tablet=”16px” button_text_size_phone=”14px” button_text_size_last_edited=”on|tablet” custom_css_free_form=”selector{|| font-size: var(–font-size-sm);||}||selector .dipi-button-wrap:before{|| font-size: var(–font-size-lg) !important;||}” global_colors_info=”{}”][\/dipi_button_grid_child][dipi_button_grid_child button_text=”info@felss.com” button_link=”mailto:info@felss.com” _builder_version=”4.22.2″ _module_preset=”default” text_style_text_color=”#000000″ text_style_font_size=”16px” custom_button=”on” button_text_color=”#000000″ button_border_width=”0px” button_font=”||||||||” button_icon=”||divi||400″ button_icon_placement=”left” button_on_hover=”off” custom_margin=”0px|0px|0px|0px|true|true” custom_padding=”0px|0px|0px|0px|true|true” button_text_size_tablet=”16px” button_text_size_phone=”14px” button_text_size_last_edited=”on|tablet” custom_css_free_form=”selector{|| font-size: var(–font-size-sm);||}||selector .dipi-button-wrap:before{|| font-size: var(–font-size-lg) !important;||}” global_colors_info=”{}”][\/dipi_button_grid_child][\/dipi_button_grid][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.22.2″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.22.2″ _module_preset=”default” custom_margin=”6rem||6rem||false|false” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.22.2″ _module_preset=”default” width_tablet=”90%” width_phone=”90%” width_last_edited=”on|phone” custom_margin=”||||false|false” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ module_class=”hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”|1rem||6.5rem|false|false” custom_padding_tablet=”|1rem||1rem|false|false” custom_padding_phone=”|0rem||0rem|false|false” custom_padding_last_edited=”on|tablet” global_colors_info=”{}”][et_pb_text module_class=”hw-connected-list” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n
\n\n\n\nAxial forming in detail<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\nYou benefit from axial forming<\/strong> in many different areas of application: especially for high-quality gear components that require cost-effective production processes. With axial forming, all gear dimensions are specified with the highest precision<\/strong>. As the teeth are an exact copy of the tool, there are basically no pitch errors. The profiles are highly precise and the root radius is completely symmetrical, which significantly increases fatigue strength. Each component is produced in short process times<\/strong> and, in contrast to machining production processes, the strength<\/strong> of the components is increased.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/ul>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”||||false|false” custom_padding_tablet=”2rem||||false|false” custom_padding_phone=”1.5rem||||false|false” custom_padding_last_edited=”on|phone” global_colors_info=”{}”][et_pb_image src=”https:\/\/felss.com\/wp-content\/uploads\/2023\/12\/axialformen-zeichnung.png” title_text=”axial form drawing” _builder_version=”4.22.2″ _module_preset=”default” width=”85%” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” _builder_version=”4.22.2″ _module_preset=”default” background_enable_image=”off” min_height_last_edited=”off|desktop” height_last_edited=”off|desktop” custom_margin=”||||false|false” custom_padding=”2rem||3rem||false|false” custom_padding_tablet=”||5rem||false|false” custom_padding_phone=”||5rem||false|false” module_alignment_tablet=”” module_alignment_phone=”” module_alignment_last_edited=”on|tablet” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”3_5,2_5″ use_custom_gutter=”on” gutter_width=”2″ custom_padding_last_edited=”on|tablet” _builder_version=”4.22.2″ _module_preset=”default” background_enable_image=”off” background_size=”custom” background_image_width=”18.5rem” background_image_height=”100%” background_position=”top_right” z_index=”2″ custom_margin=”||||false|false” custom_margin_tablet=”||||false|false” custom_margin_phone=”-2rem||||false|false” custom_margin_last_edited=”on|desktop” custom_padding=”0rem||0rem||true|false” custom_padding_tablet=”5rem||0px||false|false” custom_padding_phone=”5rem||0rem||false|false” background_last_edited=”on|phone” background_image_width_tablet=”12rem” background_image_width_phone=”8rem” global_colors_info=”{}”][et_pb_column type=”3_5″ module_class=”hw-glassmorphism-white hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”4rem|4rem|4rem|4rem|true|true” custom_padding_tablet=”3rem|3rem|7rem|3rem|false|true” custom_padding_phone=”2.5rem|2rem|5rem|2rem|false|true” custom_padding_last_edited=”on|phone” border_width_all=”2px” border_color_all=”#EEEEEE” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n
\n\n\n\n\n\nHow does axial forming work?<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\nThe principle of the patented recursive axial forming<\/strong> process is very simple: a spline tool presses external splines axially into a hollow or solid workpiece. All teeth are formed simultaneously using a single-piece tool, ensuring maximum precision in the forming process<\/strong>.<\/p>\nThe forming movement consists of small, repeated forward strokes combined with minimal backward motions. This sequence of feed and return movements reduces the required forming force, making it possible to shape even thin-walled components. At the same time, the lubrication film is continuously renewed throughout the process.<\/p>\n
Internal splines<\/strong> can be produced using the same principle. Axial forming, particularly in blind-hole geometries, enables highly precise and economical manufacturing solutions. In summary, recursive forming leads to a robust, efficient, and repeatable production process for complex spline profiles.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” global_colors_info=”{}”][et_pb_video src=”https:\/\/youtu.be\/KHykl5s5l8g” image_src=”\/\/i.ytimg.com\/vi\/KHykl5s5l8g\/hqdefault.jpg” _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” custom_margin=”||||false|false” global_colors_info=”{}”][\/et_pb_video][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.22.2″ _module_preset=”default” custom_margin=”3rem||5rem||false|false” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.22.2″ _module_preset=”default” width_tablet=”90%” width_phone=”90%” width_last_edited=”on|phone” custom_margin=”||||false|false” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”||||false|false” custom_padding_tablet=”2rem||||false|false” custom_padding_phone=”1.5rem||||false|false” custom_padding_last_edited=”on|phone” global_colors_info=”{}”][et_pb_video src=”https:\/\/youtu.be\/JvyAW0VHAoM” image_src=”\/\/i.ytimg.com\/vi\/JvyAW0VHAoM\/hqdefault.jpg” _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” custom_margin=”||||false|false” global_colors_info=”{}”][\/et_pb_video][\/et_pb_column][et_pb_column type=”1_2″ module_class=”hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”|1rem||6.5rem|false|false” custom_padding_tablet=”|1rem||1rem|false|false” custom_padding_phone=”|0rem||0rem|false|false” custom_padding_last_edited=”on|tablet” global_colors_info=”{}”][et_pb_text module_class=”hw-connected-list” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n
\n\n\n\n\n\nApplications of axial forming<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\nAxial forming enables the precise production of a wide range of profiles and special geometries. This technology allows for the efficient manufacturing of both internal and external splines, blind-hole geometries, and various gearing profiles such as involute splines<\/strong> and straight-sided (serrated) splines. In addition, the process supports the creation of complex custom profiles, including ball tracks, diametral pitch gears, and application-specific geometries tailored to individual requirements for the automotive industry<\/a> and other high-performance sectors.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/ul>\n[\/et_pb_text][et_pb_button button_url=”@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjE2Njg1In19@” button_text=”View applications” _builder_version=”4.22.2″ _dynamic_attributes=”button_url” _module_preset=”e96e7709-a091-4620-bd72-419380fa2f2e” custom_margin=”auto||||false|false” locked=”off” global_colors_info=”{}”][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.22.2″ _module_preset=”default” custom_margin=”6rem||6rem||false|false” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.22.2″ _module_preset=”default” width_tablet=”90%” width_phone=”90%” width_last_edited=”on|phone” custom_margin=”||||false|false” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ module_class=”hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”|1rem||6.5rem|false|false” custom_padding_tablet=”|1rem||1rem|false|false” custom_padding_phone=”|0rem||0rem|false|false” custom_padding_last_edited=”on|tablet” global_colors_info=”{}”][et_pb_text module_class=”hw-connected-list” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n
Advantages of the axial forming procedure<\/b><\/h2>\n\n\n\n- Highest gear cutting accuracy up to DIN class 5<\/li>\n
- Highest quality in terms of pitch error, profile deviation and two-ball dimension<\/li>\n
- Two-ball dimension tolerances of up to +\/-0.01mm also possible for cm\/cmk values<\/li>\n
- Highest output of up to 5 parts\/minute<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n
Get to know the versatile and resource-efficient cold forming process in action.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n
[\/et_pb_text][dipi_button_grid flex_direction=”row” justify_content=”flex-start” _builder_version=”4.27.0″ _module_preset=”default” custom_margin=”2rem||||false|false” custom_margin_tablet=”1.5rem||||false|false” custom_margin_phone=”1rem||||false|false” custom_margin_last_edited=”on|tablet” global_module=”16878″ saved_tabs=”all” locked=”off” global_colors_info=”{}”][dipi_button_grid_child button_text=”Contact our experts” button_link=”@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjE2ODAzIn19@” _builder_version=”4.27.0″ _dynamic_attributes=”button_link” _module_preset=”dbcb715c-5172-45cc-b456-6b6165f91fc6″ global_colors_info=”{}”][\/dipi_button_grid_child][dipi_button_grid_child button_text=”+49 7232 402-0″ button_link=”tel:+4972324020″ _builder_version=”4.22.2″ _module_preset=”default” text_style_text_color=”#000000″ text_style_font_size=”16px” custom_button=”on” button_text_color=”#000000″ button_border_width=”0px” button_font=”||||||||” button_icon=”||divi||400″ button_icon_placement=”left” button_on_hover=”off” custom_margin=”0px|0px|0px|0px|true|true” custom_margin_tablet=”0.5rem||0.5rem||true|true” custom_margin_phone=”0.3rem||0.1rem||false|true” custom_margin_last_edited=”on|tablet” custom_padding=”0px|0px|0px|0px|true|true” button_text_size_tablet=”16px” button_text_size_phone=”14px” button_text_size_last_edited=”on|tablet” custom_css_free_form=”selector{|| font-size: var(–font-size-sm);||}||selector .dipi-button-wrap:before{|| font-size: var(–font-size-lg) !important;||}” global_colors_info=”{}”][\/dipi_button_grid_child][dipi_button_grid_child button_text=”info@felss.com” button_link=”mailto:info@felss.com” _builder_version=”4.22.2″ _module_preset=”default” text_style_text_color=”#000000″ text_style_font_size=”16px” custom_button=”on” button_text_color=”#000000″ button_border_width=”0px” button_font=”||||||||” button_icon=”||divi||400″ button_icon_placement=”left” button_on_hover=”off” custom_margin=”0px|0px|0px|0px|true|true” custom_padding=”0px|0px|0px|0px|true|true” button_text_size_tablet=”16px” button_text_size_phone=”14px” button_text_size_last_edited=”on|tablet” custom_css_free_form=”selector{|| font-size: var(–font-size-sm);||}||selector .dipi-button-wrap:before{|| font-size: var(–font-size-lg) !important;||}” global_colors_info=”{}”][\/dipi_button_grid_child][\/dipi_button_grid][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.22.2″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.22.2″ _module_preset=”default” custom_margin=”6rem||6rem||false|false” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.22.2″ _module_preset=”default” width_tablet=”90%” width_phone=”90%” width_last_edited=”on|phone” custom_margin=”||||false|false” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ module_class=”hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”|1rem||6.5rem|false|false” custom_padding_tablet=”|1rem||1rem|false|false” custom_padding_phone=”|0rem||0rem|false|false” custom_padding_last_edited=”on|tablet” global_colors_info=”{}”][et_pb_text module_class=”hw-connected-list” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n
Axial forming in detail<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\nYou benefit from axial forming<\/strong> in many different areas of application: especially for high-quality gear components that require cost-effective production processes. With axial forming, all gear dimensions are specified with the highest precision<\/strong>. As the teeth are an exact copy of the tool, there are basically no pitch errors. The profiles are highly precise and the root radius is completely symmetrical, which significantly increases fatigue strength. Each component is produced in short process times<\/strong> and, in contrast to machining production processes, the strength<\/strong> of the components is increased.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/ul>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”||||false|false” custom_padding_tablet=”2rem||||false|false” custom_padding_phone=”1.5rem||||false|false” custom_padding_last_edited=”on|phone” global_colors_info=”{}”][et_pb_image src=”https:\/\/felss.com\/wp-content\/uploads\/2023\/12\/axialformen-zeichnung.png” title_text=”axial form drawing” _builder_version=”4.22.2″ _module_preset=”default” width=”85%” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” _builder_version=”4.22.2″ _module_preset=”default” background_enable_image=”off” min_height_last_edited=”off|desktop” height_last_edited=”off|desktop” custom_margin=”||||false|false” custom_padding=”2rem||3rem||false|false” custom_padding_tablet=”||5rem||false|false” custom_padding_phone=”||5rem||false|false” module_alignment_tablet=”” module_alignment_phone=”” module_alignment_last_edited=”on|tablet” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”3_5,2_5″ use_custom_gutter=”on” gutter_width=”2″ custom_padding_last_edited=”on|tablet” _builder_version=”4.22.2″ _module_preset=”default” background_enable_image=”off” background_size=”custom” background_image_width=”18.5rem” background_image_height=”100%” background_position=”top_right” z_index=”2″ custom_margin=”||||false|false” custom_margin_tablet=”||||false|false” custom_margin_phone=”-2rem||||false|false” custom_margin_last_edited=”on|desktop” custom_padding=”0rem||0rem||true|false” custom_padding_tablet=”5rem||0px||false|false” custom_padding_phone=”5rem||0rem||false|false” background_last_edited=”on|phone” background_image_width_tablet=”12rem” background_image_width_phone=”8rem” global_colors_info=”{}”][et_pb_column type=”3_5″ module_class=”hw-glassmorphism-white hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”4rem|4rem|4rem|4rem|true|true” custom_padding_tablet=”3rem|3rem|7rem|3rem|false|true” custom_padding_phone=”2.5rem|2rem|5rem|2rem|false|true” custom_padding_last_edited=”on|phone” border_width_all=”2px” border_color_all=”#EEEEEE” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n
\n\n\n\n\n\nHow does axial forming work?<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\nThe principle of the patented recursive axial forming<\/strong> process is very simple: a spline tool presses external splines axially into a hollow or solid workpiece. All teeth are formed simultaneously using a single-piece tool, ensuring maximum precision in the forming process<\/strong>.<\/p>\nThe forming movement consists of small, repeated forward strokes combined with minimal backward motions. This sequence of feed and return movements reduces the required forming force, making it possible to shape even thin-walled components. At the same time, the lubrication film is continuously renewed throughout the process.<\/p>\n
Internal splines<\/strong> can be produced using the same principle. Axial forming, particularly in blind-hole geometries, enables highly precise and economical manufacturing solutions. In summary, recursive forming leads to a robust, efficient, and repeatable production process for complex spline profiles.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” global_colors_info=”{}”][et_pb_video src=”https:\/\/youtu.be\/KHykl5s5l8g” image_src=”\/\/i.ytimg.com\/vi\/KHykl5s5l8g\/hqdefault.jpg” _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” custom_margin=”||||false|false” global_colors_info=”{}”][\/et_pb_video][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.22.2″ _module_preset=”default” custom_margin=”3rem||5rem||false|false” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.22.2″ _module_preset=”default” width_tablet=”90%” width_phone=”90%” width_last_edited=”on|phone” custom_margin=”||||false|false” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”||||false|false” custom_padding_tablet=”2rem||||false|false” custom_padding_phone=”1.5rem||||false|false” custom_padding_last_edited=”on|phone” global_colors_info=”{}”][et_pb_video src=”https:\/\/youtu.be\/JvyAW0VHAoM” image_src=”\/\/i.ytimg.com\/vi\/JvyAW0VHAoM\/hqdefault.jpg” _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” custom_margin=”||||false|false” global_colors_info=”{}”][\/et_pb_video][\/et_pb_column][et_pb_column type=”1_2″ module_class=”hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”|1rem||6.5rem|false|false” custom_padding_tablet=”|1rem||1rem|false|false” custom_padding_phone=”|0rem||0rem|false|false” custom_padding_last_edited=”on|tablet” global_colors_info=”{}”][et_pb_text module_class=”hw-connected-list” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n
\n\n\n\n\n\nApplications of axial forming<\/strong><\/h2>\n<\/div>\n<\/div>\n\n\nAxial forming enables the precise production of a wide range of profiles and special geometries. This technology allows for the efficient manufacturing of both internal and external splines, blind-hole geometries, and various gearing profiles such as involute splines<\/strong> and straight-sided (serrated) splines. In addition, the process supports the creation of complex custom profiles, including ball tracks, diametral pitch gears, and application-specific geometries tailored to individual requirements for the automotive industry<\/a> and other high-performance sectors.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/ul>\n[\/et_pb_text][et_pb_button button_url=”@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjE2Njg1In19@” button_text=”View applications” _builder_version=”4.22.2″ _dynamic_attributes=”button_url” _module_preset=”e96e7709-a091-4620-bd72-419380fa2f2e” custom_margin=”auto||||false|false” locked=”off” global_colors_info=”{}”][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.22.2″ _module_preset=”default” custom_margin=”6rem||6rem||false|false” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.22.2″ _module_preset=”default” width_tablet=”90%” width_phone=”90%” width_last_edited=”on|phone” custom_margin=”||||false|false” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ module_class=”hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”|1rem||6.5rem|false|false” custom_padding_tablet=”|1rem||1rem|false|false” custom_padding_phone=”|0rem||0rem|false|false” custom_padding_last_edited=”on|tablet” global_colors_info=”{}”][et_pb_text module_class=”hw-connected-list” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n
Advantages of the axial forming procedure<\/b><\/h2>\n\n\n\n- Highest gear cutting accuracy up to DIN class 5<\/li>\n
- Highest quality in terms of pitch error, profile deviation and two-ball dimension<\/li>\n
- Two-ball dimension tolerances of up to +\/-0.01mm also possible for cm\/cmk values<\/li>\n
- Highest output of up to 5 parts\/minute<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n
You benefit from axial forming<\/strong> in many different areas of application: especially for high-quality gear components that require cost-effective production processes. With axial forming, all gear dimensions are specified with the highest precision<\/strong>. As the teeth are an exact copy of the tool, there are basically no pitch errors. The profiles are highly precise and the root radius is completely symmetrical, which significantly increases fatigue strength. Each component is produced in short process times<\/strong> and, in contrast to machining production processes, the strength<\/strong> of the components is increased.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”||||false|false” custom_padding_tablet=”2rem||||false|false” custom_padding_phone=”1.5rem||||false|false” custom_padding_last_edited=”on|phone” global_colors_info=”{}”][et_pb_image src=”https:\/\/felss.com\/wp-content\/uploads\/2023\/12\/axialformen-zeichnung.png” title_text=”axial form drawing” _builder_version=”4.22.2″ _module_preset=”default” width=”85%” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” _builder_version=”4.22.2″ _module_preset=”default” background_enable_image=”off” min_height_last_edited=”off|desktop” height_last_edited=”off|desktop” custom_margin=”||||false|false” custom_padding=”2rem||3rem||false|false” custom_padding_tablet=”||5rem||false|false” custom_padding_phone=”||5rem||false|false” module_alignment_tablet=”” module_alignment_phone=”” module_alignment_last_edited=”on|tablet” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”3_5,2_5″ use_custom_gutter=”on” gutter_width=”2″ custom_padding_last_edited=”on|tablet” _builder_version=”4.22.2″ _module_preset=”default” background_enable_image=”off” background_size=”custom” background_image_width=”18.5rem” background_image_height=”100%” background_position=”top_right” z_index=”2″ custom_margin=”||||false|false” custom_margin_tablet=”||||false|false” custom_margin_phone=”-2rem||||false|false” custom_margin_last_edited=”on|desktop” custom_padding=”0rem||0rem||true|false” custom_padding_tablet=”5rem||0px||false|false” custom_padding_phone=”5rem||0rem||false|false” background_last_edited=”on|phone” background_image_width_tablet=”12rem” background_image_width_phone=”8rem” global_colors_info=”{}”][et_pb_column type=”3_5″ module_class=”hw-glassmorphism-white hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”4rem|4rem|4rem|4rem|true|true” custom_padding_tablet=”3rem|3rem|7rem|3rem|false|true” custom_padding_phone=”2.5rem|2rem|5rem|2rem|false|true” custom_padding_last_edited=”on|phone” border_width_all=”2px” border_color_all=”#EEEEEE” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n The principle of the patented recursive axial forming<\/strong> process is very simple: a spline tool presses external splines axially into a hollow or solid workpiece. All teeth are formed simultaneously using a single-piece tool, ensuring maximum precision in the forming process<\/strong>.<\/p>\n The forming movement consists of small, repeated forward strokes combined with minimal backward motions. This sequence of feed and return movements reduces the required forming force, making it possible to shape even thin-walled components. At the same time, the lubrication film is continuously renewed throughout the process.<\/p>\n Internal splines<\/strong> can be produced using the same principle. Axial forming, particularly in blind-hole geometries, enables highly precise and economical manufacturing solutions. In summary, recursive forming leads to a robust, efficient, and repeatable production process for complex spline profiles.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n [\/et_pb_text][\/et_pb_column][et_pb_column type=”2_5″ _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” global_colors_info=”{}”][et_pb_video src=”https:\/\/youtu.be\/KHykl5s5l8g” image_src=”\/\/i.ytimg.com\/vi\/KHykl5s5l8g\/hqdefault.jpg” _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” custom_margin=”||||false|false” global_colors_info=”{}”][\/et_pb_video][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.22.2″ _module_preset=”default” custom_margin=”3rem||5rem||false|false” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.22.2″ _module_preset=”default” width_tablet=”90%” width_phone=”90%” width_last_edited=”on|phone” custom_margin=”||||false|false” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”||||false|false” custom_padding_tablet=”2rem||||false|false” custom_padding_phone=”1.5rem||||false|false” custom_padding_last_edited=”on|phone” global_colors_info=”{}”][et_pb_video src=”https:\/\/youtu.be\/JvyAW0VHAoM” image_src=”\/\/i.ytimg.com\/vi\/JvyAW0VHAoM\/hqdefault.jpg” _builder_version=”4.22.2″ _module_preset=”default” horizontal_offset=”0px” custom_margin=”||||false|false” global_colors_info=”{}”][\/et_pb_video][\/et_pb_column][et_pb_column type=”1_2″ module_class=”hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”|1rem||6.5rem|false|false” custom_padding_tablet=”|1rem||1rem|false|false” custom_padding_phone=”|0rem||0rem|false|false” custom_padding_last_edited=”on|tablet” global_colors_info=”{}”][et_pb_text module_class=”hw-connected-list” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n Axial forming enables the precise production of a wide range of profiles and special geometries. This technology allows for the efficient manufacturing of both internal and external splines, blind-hole geometries, and various gearing profiles such as involute splines<\/strong> and straight-sided (serrated) splines. In addition, the process supports the creation of complex custom profiles, including ball tracks, diametral pitch gears, and application-specific geometries tailored to individual requirements for the automotive industry<\/a> and other high-performance sectors.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n [\/et_pb_text][et_pb_button button_url=”@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjE2Njg1In19@” button_text=”View applications” _builder_version=”4.22.2″ _dynamic_attributes=”button_url” _module_preset=”e96e7709-a091-4620-bd72-419380fa2f2e” custom_margin=”auto||||false|false” locked=”off” global_colors_info=”{}”][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.22.2″ _module_preset=”default” custom_margin=”6rem||6rem||false|false” da_disable_devices=”off|off|off” locked=”off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ use_custom_gutter=”on” gutter_width=”2″ make_equal=”on” _builder_version=”4.22.2″ _module_preset=”default” width_tablet=”90%” width_phone=”90%” width_last_edited=”on|phone” custom_margin=”||||false|false” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ module_class=”hw-vertical-center” _builder_version=”4.22.2″ _module_preset=”default” custom_padding=”|1rem||6.5rem|false|false” custom_padding_tablet=”|1rem||1rem|false|false” custom_padding_phone=”|0rem||0rem|false|false” custom_padding_last_edited=”on|tablet” global_colors_info=”{}”][et_pb_text module_class=”hw-connected-list” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n<\/ul>\n
How does axial forming work?<\/strong><\/h2>\n<\/div>\n<\/div>\n
Applications of axial forming<\/strong><\/h2>\n<\/div>\n<\/div>\n
<\/ul>\n
Advantages of the axial forming procedure<\/b><\/h2>\n
\n