Industry
Industrial manufacturing demands maximum precision, flexibility, and efficiency. Different part geometries, variable batch sizes, and challenging materials are part of everyday production requirements.
With Felss forming technologies, semi-finished products and components made of steel and non-ferrous metals are produced to be robust, cost-efficient, and perfectly integrable into modern manufacturing environments.
Whether series production at our facilities or in-house manufacturing using our machines, we develop the right solution for your industrial application.
Challenges in Industry
– Felss Solutions
Industrial components must be technically reliable, reproducible, and cost-efficient to manufacture. Requirements for precision, product variety, and resource efficiency are constantly increasing. At the same time, processing a wide range of materials demands production methods that ensure maximum process reliability.
Felss provides the right manufacturing technologies
to meet these challenges:
With Felss, you can rely on a partner who manufactures semi-finished products and components that meet the highest standards of precision, process reliability and cost-effectiveness. The result is a flexible solution that meets the diverse requirements of modern industrial applications.
Flexibility in Quantities
Our processes are suitable for both single parts and large-scale series production.
Reliable Dimensional Accuracy
Our technologies ensure consistent quality, even for complex geometries.
Safe Material Processing
Different materials such as steel, titanium or aluminium can be processed precisely, rapidly and efficiently.
Efficient Manufacturing Processes
By combining several forming steps into one process, we reduce material consumption and processing time.
Felss Solutions for the Industry
In numerous industrial applications, Felss components make a key contribution to efficiency, precision, and cost-effectiveness. Our technologies enable the production of components that meet the highest requirements for strength, dimensional accuracy, and resource efficiency.
Using axial forming, rotary swaging, and rolling, we create solutions that are reliable, economical, and future-proof.
Precise Components for Control and Flow
In fluid technology, the reliable control of liquids and gases is essential. This requires components that are completely sealed, durable, and manufactured with maximum precision.
Exact Geometries
Valve shafts are formed to control flows precisely and reliably over time.
Uniform wall thickness
Flow tubes with consistent wall tickness enable stable and controlled media flow.
Seamless forming
High dimensional accuracy and process reliability even at high pressure.
Components for Robust Applications in Conveyor Technology
In conveyor technology, durability and resistance are decisive. Components such as pump tubes must withstand high pressure and continuous loads while maintaining stable functionality.
Strength
High material strength ensures that our components withstand heavy forces over long operating cycles.
Durability
Consistent quality and performance even under high cycle loads.
Cost Efficiency
Efficient manufacturing with reduced material usage.
Machine Solutions – Systems for In-House Production
Many industrial customers rely on their own manufacturing capabilities. Felss develops machines precisely tailored to their requirements, delivering maximum efficiency.
Customized Concepts
We design tailored machines and processes.
Process Reliability
Stable production with high repeatability.
Independence
Efficient and cost-effective manufacturing directly within your own facility.
Your Advantage with Felss
We offer complete flexibility: manufacture your components with us, or integrate our machines and processes into your own production line. This creates perfectly matched solutions – whether as ready-to-use series components or as customized production systems for your in-house manufacturing.
Technologies that Drive Progress
Our cold forming processes can be applied individually or combined, depending on the component requirements. This creates a perfectly coordinated manufacturing process with maximum efficiency.
Axial Forming
This process is ideal for rotationally symmetrical components with defined longitudinal geometries. We use it to manufacture:
- Valve shafts for fluid technology: Precise geometries ensure accurate flow control.
- Hollow shafts for electrical engineering: Low weight combined with high strength.
Rotary Swaging
Rotary swaging enables the production of hollow components with high strength and uniform material distribution. Typical applications include:
- Flow tubes for fluid technology: Consistent wall thickness ensures reliable flow performance.
- Drive components for mechanical engineering: High stability even under heavy loads.
Rolling
With our HMP rolling technology, we produce precise profiles, wires, and strips for industrial applications – from electrical engineering to medical technology.
- Profile and flat wires for connectors, contacts, and spring steels.
- Precision strips for electronic components, sensors, and circuit boards.
Combination of Processes
Depending on the requirements, the core technologies can be precisely combined. This results in components that are both functional and cost-efficient.