New machining strategies for a hollow camshaft
The camshaft is used to open the intake and exhaust valves according to the design timing. The shaft rotates around its own axis – this rotary movement is repeatedly converted into a short longitudinal movement by the cams mounted on it.
Use of cold forming for optimum results
This Felss camshaft was developed together with a customer and was the first time that active cylinder management was implemented in a large-scale production four-cylinder engine. When less power is required, the vehicle’s active cylinder management system therefore automatically switches to a mode in which only two cylinders operate. This automatically increases efficiency and reduces fuel consumption. On average, the car saves 15% on gasoline.
Special features of the realized solution
- Greater degrees of forming without the use of heat-based processes
- Fuel savings in the application thanks to the option of individual cylinder deactivation
- More precise toothing and material hardening through work hardening
- Suitable for series production through the use of proven processes
Discover more applications
Camshaft
Crash tube
Hollow shaft
Steering shaft
Do you have any questions or would you like some non-binding advice?
Do you have questions about our products and services and would like to find out more about Felss? Then do not hesitate to contact us! Our experts will be happy to advise you.
Internationally positioned
Around the world: Felss produces sophisticated components of the highest quality and precision at five locations worldwide. With our plants in Germany, Switzerland, the USA, China and Slovakia, we are your global partner and you can benefit from the transfer of know-how within our group.
Added value with Felss Technology
Felss stands for smart, customized solutions in cold forming. Our aim is to offer you real added value with our machines, components and services.
- Optimized material distribution: achieving weight reduction without compromising strength
- Enhanced mechanical properties: work hardening and improved fatigue strength through cold forming
- Resource efficiency: near-net-shape forming minimizes material waste
- Stable and efficient production: reduced machining, fewer process steps, and shorter lead times
- High precision for complex geometries: achieved through synchronized machine control and advanced tooling concepts
- Customized solutions: in-house process development, tooling design, and machine configuration tailored to your specific requirements
Come to us as early as the development phase of your projects
We support you throughout the entire process – from the drawing to the finished component and beyond.