Economical and precise production of lightweight components

The components processed on Felss rotary swaging machines can be designed with extremely thin walls due to the uninterrupted grain flow and the increase in strength resulting from the rotary swaging process. This makes them particularly light and precise and allows maximum design freedom in the construction.

ROTARY SWAGING MACHINE GENERATION E4.0

Energy-saving rotary kneading

The e4.0 generation is extremely fast and flexible. The latest generation of Felss rotary swaging machines is electrically powered, enabling significant energy savings and a reduction in the amount of oil required during operation. It offers shorter set-up times, high adaptability and simple process control. The e4.0 generation is also Industry 4.0-capable and accommodates various digital applications.

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More Information

Possible component sizes

The component lengths always refer to the pipe, not to the solid material.

  • Raw part length min.: 150 mm
  • Max. finished part length: 800 mm
  • Workpiece diameter min./max.: 10-40 mm
  • Component weight max.: 3 kg

Advantages of Generation 4.0

  • Simple, user-friendly handling
  • Quick-change tool system
  • Simple process control and short set-up times
  • Production planning assistant to reduce time and costs

Your partner for
Cold forming solutions

Do you have further questions or would you like to clarify your requirements in a personal meeting? Talk to us.

Discover more applications

Camshaft

Crash tube

Hollow shaft

Steering shaft

Added value with Felss Technology

Felss stands for smart, customized solutions in cold forming. Our aim is to offer you real added value with our machines, components and services.

  • Optimized material distribution: achieving weight reduction without compromising strength
  • Enhanced mechanical properties: work hardening and improved fatigue strength through cold forming
  • Resource efficiency: near-net-shape forming minimizes material waste
  • Stable and efficient production: reduced machining, fewer process steps, and shorter lead times
  • High precision for complex geometries: achieved through synchronized machine control and advanced tooling concepts
  • Customized solutions: in-house process development, tooling design, and machine configuration tailored to your specific requirements

Come to us as early as the development phase of your projects

We support you throughout the entire process – from the drawing to the finished component and beyond.